@article{MTMT:34618853, title = {Effect of Microstructure on the Machinability of Natural Fiber Reinforced Plastic Composites: A Novel Explainable Machine Learning (XML) Approach}, url = {https://m2.mtmt.hu/api/publication/34618853}, author = {Ma, Qiyang and Zhong, Yuhao and Wang, Zimo and Bukkapatnam, Satish}, doi = {10.1115/1.4064039}, journal-iso = {J MANUF SCI E-T ASME}, journal = {JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME}, volume = {146}, unique-id = {34618853}, issn = {1087-1357}, abstract = {Natural fiber-reinforced plastic (NFRP) composites are ecofriendly and biodegradable materials that offer tremendous ecological advantages while preserving unique structures and properties. Studies on using these natural fibers as alternatives to conventional synthetic fibers in fiber-reinforced materials have opened up possibilities for industrial applications, especially for sustainable manufacturing. However, critical issues reside in the machinability of such materials because of their multiscale structure and the randomness of the reinforcing elements distributed within the matrix basis. This paper reports a comprehensive investigation of the effect of microstructure heterogeneity on the resultant behaviors of cutting forces for NFRP machining. A convolutional neural network (CNN) links the microstructural reinforcing fibers and their impacts on changing the cutting forces (with an estimated R-squared value over 90%). Next, a model-agnostic explainable machine learning approach is implemented to decipher this CNN black-box model by discovering the underlying mechanisms of relating the reinforcing elements/fibers' microstructures. The presented xml approach extracts physical descriptors from the in-process monitoring microscopic images and finds the causality of the fibrous structures' heterogeneity to the resultant machining forces. The results suggest that, for the heterogeneous fibers, the tightly and evenly bounded fiber elements (i.e., with lower aspect ratio, lower eccentricity, and higher compactness) strengthen the material and thereafter play a significant role in increasing the cutting forces during NFRP machining. Therefore, the presented framework of the explainable machine learning approach opens an opportunity to discover the causality of material microstructures on the resultant process dynamics and accurately predict the cutting behaviors during material removal processes.}, keywords = {COMPOSITES; Sensing; Monitoring and diagnostics; machining processes; machine tool dynamics; microstructural feature; model-agnostic explanations; machine behaviors}, year = {2024}, eissn = {1528-8935} } @article{MTMT:33714770, title = {An experimental study on the drilling of CFRP sandwich structures with filled and unfilled aramid honeycomb cores}, url = {https://m2.mtmt.hu/api/publication/33714770}, author = {Geier, Norbert}, doi = {10.1007/s40430-023-04138-5}, journal-iso = {J BRAZ SOC MECH SCI}, journal = {JOURNAL OF THE BRAZILIAN SOCIETY OF MECHANICAL SCIENCES AND ENGINEERING}, volume = {45}, unique-id = {33714770}, issn = {1678-5878}, abstract = {Lightweight carbon fibre-reinforced polymer (CFRP) sandwich structures with honeycomb cores have excellent specific bending stiffness and good dimensional stability; therefore, their future applications will extend extensively, despite their difficult-to-manufacture nature. Although the drilling of single CFRP structures has been widely investigated, the published experience of drilling honeycomb cored CFRP sandwich panels is strongly limited. Therefore, the main objective of the present paper is to experimentally analyse the machinability of CFRP sandwich panels with filled and unfilled aramid Cormaster honeycomb cores through the analysis of thrust force, drilling torque and drilling-induced burrs. A twist and a brad and spur drill were used in two sandwich structures at three feed levels for the drilling experiments. The thrust force and drilling torque were measured by a KISTLER dynamometer, and the burrs were processed through digital image processing of optically captured images. The experimental results show that the application of fillers in the honeycomb only slightly decreases the nominal specific stiffness of the CFRP/honeycomb sandwich structures and slightly increases the thrust force; however, a significant improvement is achievable by their application in the drilling-induced burr formation of the honeycomb core.}, year = {2023}, eissn = {1806-3691}, orcid-numbers = {Geier, Norbert/0000-0001-7937-7246} } @article{MTMT:34186019, title = {A review on advanced cutting tools and technologies for edge trimming of carbon fibre reinforced polymer (CFRP) composites}, url = {https://m2.mtmt.hu/api/publication/34186019}, author = {Geier, Norbert and Xu, Jinyang and Poór, Dániel István and Dege, Jan Hendrik and Davim, J Paulo}, doi = {10.1016/j.compositesb.2023.111037}, journal-iso = {COMPOS PART B-ENG}, journal = {COMPOSITES PART B-ENGINEERING}, volume = {266}, unique-id = {34186019}, issn = {1359-8368}, year = {2023}, eissn = {1879-1069}, orcid-numbers = {Geier, Norbert/0000-0001-7937-7246; Xu, Jinyang/0000-0001-7364-9837; Poór, Dániel István/0000-0002-8036-7966; Dege, Jan Hendrik/0000-0001-6341-2692} } @inproceedings{MTMT:34074824, title = {Estimation of the Minimum Uncut Chip Thickness Utilising Conventional Milling of S960QL and C45E Steels}, url = {https://m2.mtmt.hu/api/publication/34074824}, author = {Palágyi, Imre and Biró, István and Szalay, Tibor}, booktitle = {Integrated Computer Technologies in Mechanical Engineering - 2022}, doi = {10.1007/978-3-031-36201-9_3}, unique-id = {34074824}, year = {2023}, pages = {29-38}, orcid-numbers = {Biró, István/0000-0002-5616-0973; Szalay, Tibor/0000-0003-3446-2898} } @article{MTMT:33834311, title = {Investigation of conventional and ANN-based feed rate scheduling methods in trochoidal milling with cutting force and acceleration constraints}, url = {https://m2.mtmt.hu/api/publication/33834311}, author = {Jacsó, Ádám and Szalay, Tibor and Sikarwar, Basant Singh and Phanden, Rakesh Kumar and Singh, Rajeev Kumar and Ramkumar, Janakarajan}, doi = {10.1007/s00170-023-11506-x}, journal-iso = {INT J ADV MANUFACT TECHNOL}, journal = {INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY}, volume = {127}, unique-id = {33834311}, issn = {0268-3768}, abstract = {In CNC milling, the feed rate scheduling is a frequently used method to increase machining quality and efficiency. Among the benefits of feed rate scheduling, this paper focuses on controlling the tool load and optimizing the machining time. Although the advantages of feed rate scheduling are undeniable, some areas remain still to be addressed. In order to control the tool load, geometric methods are often used, which are based on keeping a specific parameter, such as chip thickness or material removal rate (MRR) constant. However, a high level of tool load control can only be provided if cutting force models or experimental-based techniques are used. Besides traditional methods, this paper presents an artificial neural network (ANN)-based feed rate scheduling method to keep the tool load constant, using data gained by preliminary cutting experiments. A case study demonstrates that a significantly higher level of tool load control can be achieved with this method as compared to the geometric models. Besides controlling the tool load, the present feed rate scheduling method also addresses the consideration of acceleration limits which is of great importance for practical uses. The application of feed rate scheduling in trochoidal milling is also discussed in detail in this paper. This area has not received enough attention, as due to the limited fluctuation of cutter engagement, the tool load was considered as well-controlled. However, experiments have shown that in the case of trochoidal milling, the introduction of feed rate scheduling can still further increase the machining efficiency. Using the developed ANN-based feed rate scheduling method, significant progress could be made as compared to conventional technologies in controlling the cutting force and optimizing the machining time. In the present case study, a reduction of 50% in machining time was achievable by adjusting the feed rate without increasing the peak value of cutting force.}, year = {2023}, eissn = {1433-3015}, pages = {487-506}, orcid-numbers = {Jacsó, Ádám/0000-0001-8247-2332; Szalay, Tibor/0000-0003-3446-2898} } @article{MTMT:33199692, title = {Delamination measurement in glass fibre reinforced polymer (GFRP) composite based on image differencing}, url = {https://m2.mtmt.hu/api/publication/33199692}, author = {Lukács, Tamás and Pereszlai, Csongor and Geier, Norbert}, doi = {10.1016/j.compositesb.2022.110381}, journal-iso = {COMPOS PART B-ENG}, journal = {COMPOSITES PART B-ENGINEERING}, volume = {248}, unique-id = {33199692}, issn = {1359-8368}, year = {2023}, eissn = {1879-1069}, orcid-numbers = {Pereszlai, Csongor/0000-0002-2336-6457; Geier, Norbert/0000-0001-7937-7246} } @article{MTMT:33315259, title = {A new method for prediction of cutting force considering the influence of machine tool system and tool wear}, url = {https://m2.mtmt.hu/api/publication/33315259}, author = {Chen, Xi and Zhang, Zhao and Wang, Qi and Zhang, Dinghua and Luo, Ming}, doi = {10.1007/s00170-022-08891-0}, journal-iso = {INT J ADV MANUFACT TECHNOL}, journal = {INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY}, volume = {120}, unique-id = {33315259}, issn = {0268-3768}, abstract = {Milling force can usually be predicted based on orthogonal cutting data by applying the classical oblique cutting transformation. However, the accuracy of the prediction is largely affected by the dynamic characteristics of the machine tool system and tool wear. This paper proposes a prediction method of cutting force considering the influence of machine tool system and tool wear to improve the accuracy of the conversion from orthogonal cutting to milling. First, the machine tool correction coefficients are used to introduce the influence of machine tool system into the orthogonal cutting force prediction model. Then, the influence of the tool wear is taken into account by defining the tool wear coefficients. Finally, the accuracy of the cutting force obtained by the proposed method is verified through experimental research. The results show that the prediction results are in good agreement with the experimental results.}, keywords = {Milling; TOOL WEAR; data conversion; Cutting force prediction}, year = {2022}, eissn = {1433-3015}, pages = {1843-1852} } @article{MTMT:32707479, title = {A drilling case study in polymer composites reinforced by virgin and recycled carbon fibres (CFRP and rCFRP) to analyse thrust force and torque}, url = {https://m2.mtmt.hu/api/publication/32707479}, author = {Geier, Norbert and Poór, Dániel István and Pereszlai, Csongor and Tamás-Bényei, Péter and Xu, Jinyang}, doi = {10.1007/s00170-022-08947-1}, journal-iso = {INT J ADV MANUFACT TECHNOL}, journal = {INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY}, volume = {120}, unique-id = {32707479}, issn = {0268-3768}, year = {2022}, eissn = {1433-3015}, pages = {2603-2615}, orcid-numbers = {Geier, Norbert/0000-0001-7937-7246; Poór, Dániel István/0000-0002-8036-7966; Pereszlai, Csongor/0000-0002-2336-6457; Tamás-Bényei, Péter/0000-0002-0001-3544} } @article{MTMT:32634901, title = {Comprehensive Investigations of Cutting with Round Insert: Introduction of a Predictive Force Model with Verification}, url = {https://m2.mtmt.hu/api/publication/32634901}, author = {Lukács, Judit and Horváth, Richárd}, doi = {10.3390/met12020257}, journal-iso = {METALS-BASEL}, journal = {METALS}, volume = {12}, unique-id = {32634901}, year = {2022}, eissn = {2075-4701}, pages = {257-276}, orcid-numbers = {Lukács, Judit/0000-0001-9011-8368; Horváth, Richárd/0000-0002-4924-3244} } @article{MTMT:33596500, title = {A homlokmarás kutatásának főbb eredményei 1. rész: A forgácsolóerő vizsgálata}, url = {https://m2.mtmt.hu/api/publication/33596500}, author = {Makkai, Tamás}, doi = {10.35925/j.multi.2022.5.11}, journal-iso = {MULTIDISZCIPLINÁRIS TUDOMÁNYOK}, journal = {MULTIDISZCIPLINÁRIS TUDOMÁNYOK: A MISKOLCI EGYETEM KÖZLEMÉNYE}, volume = {12}, unique-id = {33596500}, issn = {2062-9737}, year = {2022}, eissn = {2786-1465}, pages = {110-123} } @article{MTMT:32003411, title = {A fogásmélység hatása a mikroméretű forgácsleválasztás dinamikai sajátosságaira}, url = {https://m2.mtmt.hu/api/publication/32003411}, author = {Balázs, Barnabás Zoltán and Geier, Norbert and Poór, Dániel István and Pereszlai, Csongor and Takács, Márton}, doi = {10.47833/2021.1.ENG.007}, journal-iso = {GRADUS}, journal = {GRADUS}, volume = {8}, unique-id = {32003411}, year = {2021}, eissn = {2064-8014}, pages = {266-271}, orcid-numbers = {Balázs, Barnabás Zoltán/0000-0001-5235-1388; Geier, Norbert/0000-0001-7937-7246; Poór, Dániel István/0000-0002-8036-7966; Pereszlai, Csongor/0000-0002-2336-6457; Takács, Márton/0000-0001-6882-1540} } @article{MTMT:31818823, title = {Analysis of cutting force and vibration at micro-milling of a hardened steel}, url = {https://m2.mtmt.hu/api/publication/31818823}, author = {Balázs, Barnabás Zoltán and Geier, Norbert and Pereszlai, Csongor and Poór, Dániel István and Takács, Márton}, doi = {10.1016/j.procir.2021.03.025}, journal-iso = {PROCEDIA CIRP}, journal = {PROCEDIA CIRP}, volume = {99}, unique-id = {31818823}, abstract = {Micro-milling is a commonly used manufacturing method; however, it is a difficult-to-design process mainly due to the size effect. The main aim of this research is the analysis of the cutting forces, the vibrations, and the dominant frequencies of the micro-milling process in a hardened steel. Full factorial machining experiments were conducted using an AlTiN coated micro end mill. The cutting forces and vibrations were analysed and discussed in detail based on material removal mechanisms, tool deflections, and dynamical behaviours. Moreover, a novel cutting force model was developed, which is adequately able to predict and optimise the cutting force.}, year = {2021}, eissn = {2212-8271}, pages = {177-182}, orcid-numbers = {Balázs, Barnabás Zoltán/0000-0001-5235-1388; Geier, Norbert/0000-0001-7937-7246; Pereszlai, Csongor/0000-0002-2336-6457; Poór, Dániel István/0000-0002-8036-7966; Takács, Márton/0000-0001-6882-1540} } @article{MTMT:31793490, title = {A review on micro-milling: recent advances and future trends}, url = {https://m2.mtmt.hu/api/publication/31793490}, author = {Balázs, Barnabás Zoltán and Geier, Norbert and Takács, Márton and Davim, J. Paulo}, doi = {10.1007/s00170-020-06445-w}, journal-iso = {INT J ADV MANUFACT TECHNOL}, journal = {INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY}, volume = {112}, unique-id = {31793490}, issn = {0268-3768}, abstract = {Recently, mechanical micro-milling is one of the most promising micro-manufacturing processes for productive and accurate complex-feature generation in various materials including metals, ceramics, polymers and composites. The micro-milling technology is widely adapted already in many high-tech industrial sectors; however, its reliability and predictability require further developments. In this paper, micro-milling related recent results and developments are reviewed and discussed including micro-chip removal and micro-burr formation mechanisms, cutting forces, cutting temperature, vibrations, surface roughness, cutting fluids, workpiece materials, process monitoring, micro-tools and coatings, and process-modelling. Finally, possible future trends and research directions are highlighted in the micro-milling and micro-machining areas.}, year = {2021}, eissn = {1433-3015}, pages = {655-684}, orcid-numbers = {Balázs, Barnabás Zoltán/0000-0001-5235-1388; Geier, Norbert/0000-0001-7937-7246; Takács, Márton/0000-0001-6882-1540} } @article{MTMT:31821481, title = {The energetic characteristics of milling with changing cross-section in the definition of specific cutting force by FEM method}, url = {https://m2.mtmt.hu/api/publication/31821481}, author = {Kundrák, János and Karpuschewski, B. and Pálmay, Zoltán and Felhő, Csaba and Makkai, Tamás and Borysenko, D.}, doi = {10.1016/j.cirpj.2020.11.006}, journal-iso = {CIRP J MANUF SCI TECHNOL}, journal = {CIRP JOURNAL OF MANUFACTURING SCIENCE AND TECHNOLOGY}, volume = {32}, unique-id = {31821481}, issn = {1755-5817}, abstract = {With cutting technology, including milling, new tasks must constantly be solved, for which the knowledge of the cutting force is necessary from the theoretical point of view and for the practical application of the technology. This article summarizes the results of a project to study the cutting force during milling. The technological analysis of milling was performed by FEM simulation, which was validated by measuring the cutting force. When milling, only one insert was placed in the cutter, the workpiece was C45 rolled steel, which was machined with different depths of cut ap and feed rates fz while the cross section Ac = ap · fz = 0.9 mm2 was kept constant. The calculations proved that the effect of the cross-section of the material deposited during milling, and thus the specific features of the technology, is well characterized by the chip ratio ap/fz. It has been shown that from the energy point of view it is expedient to avoid the chip ratio of ap/fz = 1 in the applied technology. It is preferable to set the value as far away as possible, preferably aiming to use ap/fz < 1. © 2020 CIRP}, keywords = {Cutting; finite element method; Milling (machining); Cutting forces; Milling; FEM analysis; Cutting force; FEM simulations; Face milling; Specific cutting force; Cutting technology; Theoretical points; Chip ratio; Changing cross section; Energetic characteristics; Energy point; Rolled steel}, year = {2021}, eissn = {1755-5817}, pages = {61-69}, orcid-numbers = {Felhő, Csaba/0000-0003-0997-666X} } @article{MTMT:32398916, title = {Application of mechanistic force models to features of arbitrary geometry at low material removal rate}, url = {https://m2.mtmt.hu/api/publication/32398916}, author = {Miller, Grael and Irani, Rishad A. and Ahmadi, Mojtaba}, doi = {10.1007/s00170-021-07830-9}, journal-iso = {INT J ADV MANUFACT TECHNOL}, journal = {INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY}, unique-id = {32398916}, issn = {0268-3768}, abstract = {This paper presents a workpiece discretization method to apply existing cutting force models to predict the forces generated during low material removal rate robotic machining operations of features with arbitrary geometry. Two machining operations along a straight edge which are modelled using this feature discretization method are shown, a chamfer pass on a sharp corner and the removal of a trapezoidal cross section. The workpiece features are measured using a high-resolution laser profile scanner to obtain the volume of the features to be removed. The identified features are discretized into rectangular sections such that the cutting force models can be applied to predict the cutting forces. A linear and an exponential mechanistic model which relate tool immersion and feed rate to the cutting force are applied to the scanned workpiece features. The linear and nonlinear models show good agreement with the measured data, with the exception that the linear model occasionally over predicts the forces depending on the radial depth of cut.}, keywords = {Milling; Arbitrary geometry; Cutting force model; Nonlinear force model; Deburring}, year = {2021}, eissn = {1433-3015} } @article{MTMT:32600851, title = {Force model for complex profile tool in broaching Inconel 718}, url = {https://m2.mtmt.hu/api/publication/32600851}, author = {Ni, Jing and Tong, Kangcheng and Meng, Zhen and Feng, Kai}, doi = {10.1007/s00170-021-08329-z}, journal-iso = {INT J ADV MANUFACT TECHNOL}, journal = {INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY}, unique-id = {32600851}, issn = {0268-3768}, abstract = {Complex profile broaches are widely used in the manufacture of complex parts of aero-engines, but the forces in the broaching process are difficult to predict and control. A new numerical model for broaching force with complex profile tools was presented, which considered the area and arc length of the curved shear zone boundary. The area and arc length were calculated by the curve function of the boundary, which is firstly predicted by FEM simulation. Then, an experimental device was set up to carry out the broaching experiment with straight profile tools and complex profile tools in accordance with the progressive depth of the cut. Based on the experiments, the traditional broaching model and the modified model with the complex profile tool have been established. Compared with the traditional force model, the accuracy of the modified model has been moderately improved. Furthermore, the modified main broaching force (Y direction) model and the normal force (Z direction) model show a significant improvement in accuracy of 4.8% and 9.7%, respectively, which suggests that the projection area of curved shear zone A(1) and the projection arc length of curved shear zone l(1) have a big impact on the broaching process. It is firmly believed that the modified model proposed in this paper can provide guidance for the design of complex profile tools and facilitate the efficient and high-precision machining of complex parts.}, keywords = {PREDICTION; Machinability; Automation & Control Systems; Nickel-based superalloy; Complex profile tool; Shear zone projection}, year = {2021}, eissn = {1433-3015} } @article{MTMT:31842848, title = {Drilling fibre reinforced polymer composites (CFRP and GFRP): An analysis of the cutting force of the tilted helical milling process}, url = {https://m2.mtmt.hu/api/publication/31842848}, author = {Pereszlai, Csongor and Geier, Norbert and Poór, Dániel István and Balázs, Barnabás Zoltán and Póka, György}, doi = {10.1016/j.compstruct.2021.113646}, journal-iso = {COMPOS STRUCT}, journal = {COMPOSITE STRUCTURES}, volume = {262}, unique-id = {31842848}, issn = {0263-8223}, abstract = {Hole making is one of the most common machining operations in fibrous composites. Holes can be produced using conventional machining technologies. However, in these cases, the size of delamination and burr appearance are often significant mostly due to the relatively large axial cutting forces. The main purpose of this research paper is to optimise and compare tilted helical milling processes in the case of carbon and glass fibre reinforced polymer (CFRP and GFRP) composites. In the scope of this research paper, numerous tilted helical milling experiments were carried out on CFRP and GFRP composites using an uncoated carbide end mill. The influences of the tilting angle and the pitch of the helical tool path on the axial cutting force were analysed and discussed based on experimental results and analytical models. In addition, machining-induced burr and microstructure were analysed using optical-digital and scanning electron microscopy, respectively. Experimental results show that both cutting force and burr are significantly influenced by pitch and tilting angle. Furthermore, the maximisation of the tilting angle is recommended in any of the cases examined in the scope of our study.}, keywords = {COMPOSITES; Cutting force; Hole making; burr; Tilted helical milling}, year = {2021}, eissn = {1879-1085}, orcid-numbers = {Pereszlai, Csongor/0000-0002-2336-6457; Geier, Norbert/0000-0001-7937-7246; Poór, Dániel István/0000-0002-8036-7966; Balázs, Barnabás Zoltán/0000-0001-5235-1388; Póka, György/0000-0002-7585-986X} } @article{MTMT:31672119, title = {Experimental investigation of surface characteristics and dynamic effects at micro milling of hardened hot-work tool steel}, url = {https://m2.mtmt.hu/api/publication/31672119}, author = {Balázs, Barnabás Zoltán and Takács, Márton}, doi = {10.1504/IJMMM.2020.111355}, journal-iso = {INT J MACHINING MACHINABILITY MATER}, journal = {INTERNATIONAL JOURNAL OF MACHINING AND MACHINABILITY OF MATERIALS (IJMMM)}, volume = {22}, unique-id = {31672119}, issn = {1748-5711}, year = {2020}, eissn = {1748-572X}, pages = {504-526}, orcid-numbers = {Balázs, Barnabás Zoltán/0000-0001-5235-1388; Takács, Márton/0000-0001-6882-1540} } @article{MTMT:31345416, title = {Micromachining of hardened hot-work tool steel: effects of milling strategies}, url = {https://m2.mtmt.hu/api/publication/31345416}, author = {Balázs, Barnabás Zoltán and Jacsó, Ádám and Takács, Márton}, doi = {10.1007/s00170-020-05561-x}, journal-iso = {INT J ADV MANUFACT TECHNOL}, journal = {INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY}, volume = {108}, unique-id = {31345416}, issn = {0268-3768}, year = {2020}, eissn = {1433-3015}, pages = {2839-2854}, orcid-numbers = {Balázs, Barnabás Zoltán/0000-0001-5235-1388; Jacsó, Ádám/0000-0001-8247-2332; Takács, Márton/0000-0001-6882-1540} } @article{MTMT:31522173, title = {A comparative analysis of characteristics of cutting forces at micro-milling of hardened steels}, url = {https://m2.mtmt.hu/api/publication/31522173}, author = {Balázs, Barnabás Zoltán and Takács, Márton}, doi = {10.1088/1757-899X/903/1/012056}, journal-iso = {IOP CONF SER MATER SCI ENG}, journal = {IOP CONFERENCE SERIES: MATERIALS SCIENCE AND ENGINEERING}, volume = {903}, unique-id = {31522173}, issn = {1757-8981}, abstract = {Micro-milling is one of the most important technologies to produce miniature components. Mainly due to the size reduction, the process has many special characteristics, such as the relatively large tool run-out, the relatively large deformation and the cutting edge radius of the micro-milling tool. The cutting force is often correlated to the phenomena mentioned above, its analysis is therefore often required. The main objective of the present paper is to analyse and compare the characteristics of cutting forces in micro-milling of different hardened steels. A systematic series of experiments were conducted on a hardened AISI H13 hot-work tool steel and a Bohler M303 martensitic corrosion resistance steel. The hardness of both materials is 50 HRC. A 500 mu m diameter two fluted carbide micro end mill and a five-axis micromachining centre were applied. The effects of the cutting parameters are analysed by the analysis of variance (ANOVA). Experimental results show that the workpiece material has a significant influence on the cutting forces.}, keywords = {MODEL; PARAMETERS; simulation; Electrochemistry; Materials Science, Multidisciplinary; Metallurgy & Metallurgical Engineering; Engineering, Manufacturing; EDGE RADIUS}, year = {2020}, eissn = {1757-899X}, orcid-numbers = {Balázs, Barnabás Zoltán/0000-0001-5235-1388; Takács, Márton/0000-0001-6882-1540} } @article{MTMT:31165128, title = {Experimental investigation and optimisation of the micro milling process of hardened hot-work tool steel}, url = {https://m2.mtmt.hu/api/publication/31165128}, author = {Balázs, Barnabás Zoltán and Takács, Márton}, doi = {10.1007/s00170-020-04991-x}, journal-iso = {INT J ADV MANUFACT TECHNOL}, journal = {INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY}, volume = {106}, unique-id = {31165128}, issn = {0268-3768}, year = {2020}, eissn = {1433-3015}, pages = {5289-5305}, orcid-numbers = {Balázs, Barnabás Zoltán/0000-0001-5235-1388; Takács, Márton/0000-0001-6882-1540} } @article{MTMT:31625427, title = {Influence of fibre orientation on cutting force in up and down milling of UD-CFRP composites}, url = {https://m2.mtmt.hu/api/publication/31625427}, author = {Geier, Norbert}, doi = {10.1007/s00170-020-06163-3}, journal-iso = {INT J ADV MANUFACT TECHNOL}, journal = {INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY}, volume = {111}, unique-id = {31625427}, issn = {0268-3768}, year = {2020}, eissn = {1433-3015}, pages = {881-893}, orcid-numbers = {Geier, Norbert/0000-0001-7937-7246} } @article{MTMT:30685894, title = {The effect of radial rake angle on chip thickness in the case of face milling}, url = {https://m2.mtmt.hu/api/publication/30685894}, author = {Póka, György and Németh, István}, doi = {10.1177/0954405419849245}, journal-iso = {P I MECH ENG B-J ENG}, journal = {PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART B-JOURNAL OF ENGINEERING MANUFACTURE}, volume = {234}, unique-id = {30685894}, issn = {0954-4054}, abstract = {The existing models of undeformed chip thickness for face milling found in the literature neglect the radial rake angle of the tool, and they assume that its value is zero. The effect of the variation of the radial rake angle has not yet been discussed in the literature. As a novelty, this article investigates such an effect, especially the effect on chip thickness. A new tool model is proposed that takes into account the radial rake angle. A new method to calculate the chip thickness has been developed that uses the new tool model and is based on several existing numerical and approximation methods. It is analytically proved that the effect of the radial rake angle must be taken into account for calculating accurate results; however, in the case of lower feed rates, that effect is insignificant. The presented procedures are evaluated with respect to their accuracy and computing requirements. The proposed new methods have been verified by cutting experiments.}, year = {2020}, eissn = {2041-1975}, pages = {40-51}, orcid-numbers = {Póka, György/0000-0002-7585-986X; Németh, István/0000-0001-7122-3891} } @article{MTMT:31440685, title = {The Effect of Geometry on Harmonically Varied Helix Milling Tools}, url = {https://m2.mtmt.hu/api/publication/31440685}, author = {Sanz, Markel and Iglesias, Alex and Munoa, Jokin and Dombóvári, Zoltán}, doi = {10.1115/1.4046901}, journal-iso = {J MANUF SCI E-T ASME}, journal = {JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME}, volume = {142}, unique-id = {31440685}, issn = {1087-1357}, abstract = {Two different kinds of descriptions for edge geometry of harmonically varied helix tools are studied in this work. The edge geometries of the so-called lag and helix variations are used in this paper, and their equivalency is established from engineering point of view. The equivalent relation is derived analytically and the nonlinear algebraic system is described, with which the numerical equivalency properties can be determined. The equivalent description can be utilized in variable helix tool production to determine an optimized set of geometrical parameters of the edge geometry. The stability properties are shown and compared for a simple one degree-of-freedom case with the nonuniform constant helix tools. The robustness of the results related to the harmonically varied tools is critically discussed in this paper showing advantages compared to the nonuniform constant helix case. The results suggest that the more extreme the edge variation is, the more stable the process performed with the corresponding harmonically varied tool becomes.}, keywords = {Modeling and simulation; Sustainable manufacturing; design for manufacturing; machining processes; machine tool dynamics}, year = {2020}, eissn = {1528-8935}, orcid-numbers = {Dombóvári, Zoltán/0000-0003-2591-3220} } @article{MTMT:30460044, title = {Experimental Observations on Unsafe Zones in Milling Processes}, url = {https://m2.mtmt.hu/api/publication/30460044}, author = {Dombóvári, Zoltán and Iglesias, Alex and Molnár, Tamás Gábor and Habib, Giuseppe and Munoa, Jokin and Kuske, Rachel and Stépán, Gábor}, doi = {10.1098/rsta.2018.0125}, journal-iso = {PHILOS TRANS - R SOC A}, journal = {PHILOSOPHICAL TRANSACTIONS OF THE ROYAL SOCIETY A - MATHEMATICAL PHYSICAL & ENGINEERING SCIENCES}, volume = {377}, unique-id = {30460044}, issn = {1364-503X}, year = {2019}, eissn = {1471-2962}, pages = {1-18}, orcid-numbers = {Dombóvári, Zoltán/0000-0003-2591-3220; Molnár, Tamás Gábor/0000-0002-9379-7121; Habib, Giuseppe/0000-0003-3323-6901; Stépán, Gábor/0000-0003-0309-2409} } @article{MTMT:30565263, title = {A discrete simulation-based algorithm for the technological investigation of 2.5D milling operations}, url = {https://m2.mtmt.hu/api/publication/30565263}, author = {Jacsó, Ádám and Szalay, Tibor and Carlos Jauregui, Juan and Rodriguez Resendiz, Juvenal}, doi = {10.1177/0954406218757267}, journal-iso = {P I MECH ENG C-J MEC}, journal = {PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART C-JOURNAL OF MECHANICAL ENGINEERING SCIENCE}, volume = {233}, unique-id = {30565263}, issn = {0954-4062}, abstract = {Many applications are available for the syntactic and semantic verification of NC milling tool paths in simulation environments. However, these solutions - similar to the conventional tool path generation methods - are generally based on geometric considerations, and for that reason they cannot address varying cutting conditions. This paper introduces a new application of a simulation algorithm that is capable of producing all the necessary geometric information about the machining process in question for the purpose of further technological analysis. For performing such an analysis, an image space-based NC simulation algorithm is recommended, since in the case of complex tool paths it is impossible to provide an analytical description of the process of material removal. The information obtained from the simulation can be used not only for simple analyses, but also for optimisation purposes with a view to increasing machining efficiency.}, keywords = {Material removal rate; Tool path; 2.5D milling; material removal simulation; cutter engagement}, year = {2019}, eissn = {2041-2983}, pages = {78-90}, orcid-numbers = {Jacsó, Ádám/0000-0001-8247-2332; Szalay, Tibor/0000-0003-3446-2898} } @article{MTMT:30685935, title = {The fast constant engagement offsetting method for generating milling tool paths}, url = {https://m2.mtmt.hu/api/publication/30685935}, author = {Jacsó, Ádám and Matyasi, Gyula and Szalay, Tibor}, doi = {10.1007/s00170-019-03834-8}, journal-iso = {INT J ADV MANUFACT TECHNOL}, journal = {INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY}, volume = {103}, unique-id = {30685935}, issn = {0268-3768}, year = {2019}, eissn = {1433-3015}, pages = {4293-4305}, orcid-numbers = {Jacsó, Ádám/0000-0001-8247-2332; Szalay, Tibor/0000-0003-3446-2898} } @article{MTMT:32600986, title = {Dynamic Cutting Force Measurement Test and Prediction of Time Series Model for Machine Tools}, url = {https://m2.mtmt.hu/api/publication/32600986}, author = {Zhang, B. and Zhao, C.-Y. and Wen, B.-C.}, doi = {10.12068/j.issn.1005-3026.2019.04.013}, journal-iso = {J OF NORTHEAST UNIV NAT SCI}, journal = {DONGBEI DAXUE XUEBAO/JOURNAL OF NORTHEASTERN UNIVERSITY NATURAL SCIENCE}, volume = {40}, unique-id = {32600986}, issn = {1005-3026}, abstract = {In order to obtain the dynamic cutting force, the experiment of 12Cr18Ni9 revolving parts was carried out on the NC machine tool ETC1625P. The location information of the cutter in the two orthogonal directions of the cutting plane was obtained by the real-time signal acquisition system. Meanwhile, the KISTLER sensor was installed on the tool head of the machine tool to measure the real-time cutting forces in three cutting directions. The experimental data shows that volatility change of the cutting force was produced in the feed direction with the displacement. In order to study the complex nonlinear relationship between the cutting force and cutting parameters, the prediction of dynamic cutting force is realized by time series analysis modeling. The cutting force error is analyzed, and the prediction accuracy obtained meets the requirements. © 2019, Editorial Department of Journal of Northeastern University. All right reserved.}, keywords = {Cutting; Binary alloys; Forecasting; MACHINE TOOLS; Signal processing; time series analysis; time series analysis; Cutting tools; Harmonic analysis; Prediction accuracy; Location information; Predictive modeling; Predictive modeling; Cutting experiment; Cutting experiment; Machine tool; time series modeling; non-linear relationships; Orthogonal directions; Dynamic cutting force; Dynamic cutting forces}, year = {2019}, pages = {521-525 and 530} } @CONFERENCE{MTMT:3421809, title = {Effect of cutting parameters on section-borders of the empirical specific cutting force model for cutting with micro-sized uncut chip thickness}, url = {https://m2.mtmt.hu/api/publication/3421809}, author = {Biró, István and Szalay, Tibor and Geier, Norbert}, booktitle = {8th CIRP Conference on High Performance Cutting}, doi = {10.1016/j.procir.2018.09.015}, unique-id = {3421809}, abstract = {Miniaturization is a general trend in part manufacturing: the size of the components and the rate of corresponding tolerance shrink. This fact makes the appliance of precision- and micromachining operations required. Mechanical cutting has been successfully adapted to perform precision machining and microcutting with uncut chip thickness typically under 0.01 mm. Size effect is dominant in this scale: the amount of specific cutting energy greatly increases according the type of material deformation occurring at the cutting edge radius. The multi-sectioned empirical model of specific cutting force proved to be an effective model to indicate such transient mechanisms. Aim of current research is to describe the effect of cutting parameters on the known section borders (called boundary chip thicknesses) in the model of specific cutting force. As a result, the newly created empirical models involve feed rate and cutting speed as direct input parameters, and assumption has been made to explain the physical meaning behind boundary chip thicknesses from the aspect of material deformation.}, year = {2018}, orcid-numbers = {Biró, István/0000-0002-5616-0973; Szalay, Tibor/0000-0003-3446-2898; Geier, Norbert/0000-0001-7937-7246} } @article{MTMT:30320716, title = {ESTIMACIÓN DE LA MAQUINABILIDAD MEDIANTE MONITORIZACIÓN DEL TALADRADO}, url = {https://m2.mtmt.hu/api/publication/30320716}, author = {GONZALEZ ROJAS, HERNAN A. and SANCHEZ EGEA, ANTONIO J. and NAPOLES ALBERRO, AMELIA}, doi = {10.6036/8821}, journal-iso = {DYNA-BILBAO}, journal = {DYNA-BILBAO}, volume = {93}, unique-id = {30320716}, issn = {0012-7361}, year = {2018}, eissn = {1989-1490}, pages = {663-667} } @article{MTMT:27030507, title = {An analytical transient cutting force model of high-speed ultrasonic vibration cutting}, url = {https://m2.mtmt.hu/api/publication/27030507}, author = {Zhang, Xiangyu and Sui, He and Zhang, Deyuan and Jiang, Xinggang}, doi = {10.1007/s00170-017-1499-z}, journal-iso = {INT J ADV MANUFACT TECHNOL}, journal = {INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY}, volume = {95}, unique-id = {27030507}, issn = {0268-3768}, year = {2018}, eissn = {1433-3015}, pages = {3929-3941} } @article{MTMT:27036480, title = {Modeling of non-linear cutting forces for dry orbital drilling process based on undeformed chip geometry}, url = {https://m2.mtmt.hu/api/publication/27036480}, author = {Zhou, Lan and Dong, Huiyue and Ke, Yinglin and Chen, Guanglin}, doi = {10.1007/s00170-017-0740-0}, journal-iso = {INT J ADV MANUFACT TECHNOL}, journal = {INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY}, volume = {94}, unique-id = {27036480}, issn = {0268-3768}, year = {2018}, eissn = {1433-3015}, pages = {203-216} } @article{MTMT:3266504, title = {Application of a Force Model Adapted for the Precise Turning of Various Metallic Materials}, url = {https://m2.mtmt.hu/api/publication/3266504}, author = {Horváth, Richárd and Lukács, Judit}, doi = {10.5545/sv-jme.2017.4430}, journal-iso = {STROJ VESTN-J MECH E}, journal = {STROJNISKI VESTNIK-JOURNAL OF MECHANICAL ENGINEERING}, volume = {63}, unique-id = {3266504}, issn = {0039-2480}, year = {2017}, eissn = {2536-3948}, pages = {489-500} }