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      <title>Efficient experimental detection of milling stability boundary and the optimal axial immersion for helical mills</title>
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      <abstractText>Vibrations in milling processes may cause poor surface 
properties and shortens the lifetime of the machine tool. There 
are two types of these vibrations which are essential. The 
first is the so-called “chatter” that is a kind of a self-
excited vibration caused by the regenerative effect of the 
machined surface. The chip thickness depends on the current 
position of the cutting edge and the past position of the 
previous/neighbouring cutting edge of the mill. Consequently, 
the governing equation of the model is a time delayed 
differential equation. In order to avoid this type of 
vibration, the so-called stability chart must be created as a 
function of the technological parameters. The second type of 
vibrations is caused by the periodic non-smooth cutting force. 
This forced vibration can have large amplitudes at resonant 
spindle speeds.

There are some regions of the technological parameters where 
large material removal rates can be achieved, while 
regenerative chatter is also avoided. However, in most cases, 
forced vibrations can still occur at these parameters even 
close to resonance. In case of helical tools, we found that 
this kind of vibration can also be eliminated by using the 
optimal axial immersion that depends on the helix pitch of the 
tool and on the spindle speed. In this optimal case, the 
appropriate component of the Fourier series of the cutting 
force is zero, thus, resonance is excluded.

Measurements were carried out to prove the analytical 
predictions. A test rig has been designed and manufactured that 
can be modelled analytically. The work-piece is fixed on a 
table, which is flexible in a direction perpendicular to the 
feed motion. The signals of the accelerometers (B&amp;K4397) were 
detected by Pulse Front-end and Pulse Labshop v11.0 software.

To confirm our analytical results, we carried out a series of 
measurements with constant spindle speeds and increasing axial 
immersion, where the higher Fourier harmonics of the cutting 
force excite the system just at its resonant frequency. Instead 
of making numerous measurements with distinct spindle speeds, 
we used wedge-shaped work-pieces to speed-up the lengthy 
experiments. In this way, the axial immersion was increased 
continuously during the cutting process. So the stability 
boundary and the optimal axial immersions could be found with a 
single test at each spindle speed. We found that the vibration 
amplitudes were significantly reduced in case of the 
theoretically predicted optimal axial immersions.</abstractText>
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&lt;div class=&quot;title&quot;&gt;&lt;a href=&quot;/gui2/?mode=browse&amp;params=publication;2645024&quot; target=&quot;_blank&quot;&gt;Efficient experimental detection of milling stability boundary and the optimal axial immersion for helical mills&lt;/a&gt;&lt;/div&gt;    &lt;div class=&quot;InBook&quot;&gt;&lt;div class=&quot;chapter-in&quot;&gt;In:&lt;/div&gt;         &lt;div class=&quot;authors&quot;&gt;

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							&lt;span class=&quot;author-name&quot; &gt;Savoie M
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							&lt;span class=&quot;author-name&quot; &gt;Ferrer J
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							&lt;span class=&quot;author-name&quot; &gt;Franco P
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							&lt;span class=&quot;author-name&quot; &gt;Estrems M
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        &lt;div class=&quot;booktitle&quot;&gt;&lt;a href=&quot;/gui2/?mode=browse&amp;params=publication;2036998&quot; target=&quot;_blank&quot;&gt;Proceedings of the International Multi-Conference on Engineering and Technological Innovation &lt;/a&gt;&lt;/div&gt;
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Forrás	 Idéző
	
	
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&lt;div class=&quot;lastModified&quot;&gt;Utolsó módosítás: 2020.12.16. 14:42 Fülöp Tamás (BME GPK admin5)
&lt;/div&gt;




	&lt;pre class=&quot;comment&quot; style=&quot;margin-top: 0; margin-bottom: 0;&quot;&gt;&lt;u&gt;Megjegyzés&lt;/u&gt;: WoS: a befoglaló címe: IMETI 2008: INTERNATIONAL MULTI-CONFERENCE ON ENGINEERING AND TECHNOLOGICAL INNOVATION, VOL I, PROCEEDINGS&lt;/pre&gt;
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